
Control Modules
Turn controller power off before servicing controls. This
ensures safety and prevents damage to controller.
The Processor module (PSIO), 8-input (Options) mod-
ules, Starter Management Module (SMM), and the Local In-
terface Device (LID) module perform continuous diagnostic
evaluations of the hardware to determine its condition. Proper
operation of all modules is indicated by LEDs (light-
emitting diodes) located on the side of the LID, and on the
top horizontal surface of the PSIO, SMM, and 8-input
modules.
RED LED — If the LED is blinking continuously at a
2-second rate, it is indicating proper operation. If it is lit con-
tinuously, it indicates a problem requiring replacement of the
module. If the red LED blinks 3 times per second, a soft-
ware error has been discovered and the module should be
replaced. Off continuously indicates that the power should
be checked. If there is no input power, check fuses and the
circuit breaker. If fuse is good, check for shorted secondary
of transformer Or, if power is present to the module, replace
the module.
GREEN LEDs — There are one or 2 green LEDs on each
type of module. These LEDs indicate communication status
between different parts of the controller and the network mod-
ules as follows:
LID Module
Upper LED — Communication with CCN network, if present;
blinks when communication occurs.
Lower LED — Communication with PSIO module; must blink
every 3 to 5 seconds.
PSIO Module
Green LED closest to communications connection — Com-
munication with SMM and 8-input module; must blink con-
tinuously.
Other Green LED — Communication with LID. This green
LED must blink every 3 to 5 seconds.
8-Input Modules and SMM
Green LED — Communication with PSIO module. This green
LED will blink continuously.
Notes on Module Operation
1. The machine operator monitors and modifies configura-
tions in the microprocessor through the 4 softkeys and
the LID. Communication with the LID and the PSIO is
accomplished through the CCN (Level II) bus. The com-
munication between the PSIO, SMM, and both 8-input
modules is accomplished through the sensor bus, which
is a 3-wire cable. This sensor bus runs in parallel be-
tween modules.
On sensor bus terminal strips, Terminal 1 of PSIO mod-
ule is connected to Terminal 1 of each of the other mod-
ules. Terminals 2 and 3 are connected in the same man-
ner. See Fig. 44-47. If a Terminal 2 wire is connected to
Terminal 1, the system does not work.
2. If a green LED is solid on, check communication wiring.
If a green LED is off, check the red LED. If the red LED
is normal, check the module address switches
(Fig. 44-47). Proper addresses are:
MODULE
ADDRESS
SW1 SW2
LID (Local Interface Device) E6
PSIO (Processor Sensor, Input/Output Module) 5A
SMM (Starter Management Module) 32
8-input Options Module 1 64
8-input Options Module 2 72
If all modules indicate communications failure, check com-
munications plug on the PSIO module for proper seating.
Also check the wiring terminations (Level II — 1:red,
2:wht, 3:blk; Sensor bus — 1:red, 2:blk, 3:clr/wht). If a
good connection is assured and the condition persists, per-
form an Attach to Network Device upload of the PSIO
module. The correct PSIO module address must be known
to perform this function if the Attach to Network Device
selection is not functioning, replace the module.
If only one 8-input module or SMM indicates commu-
nication failure, check the communications plug on that
module. Make sure wiring is properly connected. Com-
munications plug must be connected to the correct socket.
If a good connection is assured and the condition per-
sists, replace the module.
All system operating intelligence rests in the PSIO mod-
ule. Some safety shutdown logic resides in the SMM in
case communications are lost between the 2 modules. The
PSIO monitors conditions using input ports on the PSIO,
the SMM, and the 8-input modules. Outputs are con-
trolled by the PSIO and SMM as well.
3. Power is supplied to modules within the control panel via
21-vac power sources.
The transformers are located within the power panel, with
the exception of the SMM, which operates from a 24-vac
power source and has its own 24-vac transformer located
within the starter.
Within the power panel, T1 supplies power to the LID,
the PSIO, and the 5-vac power supply for the transduc-
ers. The other 21-vac transformer is T4, which supplies
power to both 8-input modules (if present). T4 is capable
of supplying power to two modules; if additional mod-
ules are added, another power supply will be required.
Power is connected to Terminals 1 and 2 of the power
input connection on each module.
Fig. 44 — PSIO Module Address Selector Switch
Locations and LED Locations
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