
In addition, the PIC Controls minimize oil loss to the cooler
once the rotor inlet temperature sensor detects hot oil drain-
ing down the suction pipe.
If the rotor inlet temperature increases 4 F (2.2 C) on Frame
1 and 2 machines or 8 F (4.4 C) on Frame 4 machines above
the leaving chilled water temperature, the slide valve is pro-
portionately moved in the load direction to increase suction
gas velocity. If the leaving chilled water temperature is then
brought 5 F (2.8 C) below the control point temperature, the
PIC will bring the machine into the recycle mode.
Slide Valve Principle — Oil flow to the slide piston is
controlled by two solenoid valves. Each solenoid is operated
by load and unload signals from the PIC control.
To unload the compressor, the unload solenoid valve is
energized and the load solenoid valve is deenergized. This
conducts high pressure oil to the cylinder, retracting the op-
erator shaft, and modulating the slide valve toward the open
position. See Fig. 6. The slide valve opening vents com-
pressed gas back to the suction port on the compressor, re-
tarding the start of the compression process.
To load the compressor, the unload solenoid valve is deen-
ergized and the load solenoid valve is energized. This bleeds
oil from the cylinder to the suction pressure area within the
compressor housing. Forces resulting from the discharge-to-
suction pressure differential are then allowed to push the slide
valve toward the closed (fully loaded) position. See Fig. 7.
When the slide valve is closed, the compressor pumps the
maximum gas flow.
Extension and retraction of the operator shaft position
the slide valve along the bottom of the rotors. The valve po-
sition controls the gas flow rate delivered by the
compressor.
STARTING EQUIPMENT
The 23XL requires a motor starter to operate the hermetic
compressor motor and various auxiliary equipment. The starter
serves as the main field wiring interface for the contractor.
Two types of unit mounted starters are available from Car-
rier Corporation: solid-state and wye-delta. See Carrier Speci-
fication Z-375 for specific starter requirements. All starters
must meet these specifications in order to properly start and
satisfy mechanical safety requirements. Starters may also be
supplied as separate, free-standing units.
Inside the power panel are 3 separate circuit breakers. Cir-
cuit breaker CB1 is the compressor motor circuit breaker.
The disconnect switch on the starter front cover is connected
to this breaker.
The main circuit breaker (CB1) on the front of the starter
disconnects the main motor current only. Power is still
energized for the other circuits. Another circuit breaker
inside the starter must be turned off to disconnect power
to PIC controls and oil heater (Frame 1 and 2
machines).
Circuit breaker CB2 supplies power to the control and oil
heater power (Frame 1 and 2 machines) supply circuit breaker
and portions of the starter controls.
All starters are shipped with a Carrier control module called
the Starter Management Module (SMM). This module con-
trols and monitors all aspects of the starter. See the Controls
section on page 13 for additional SMM information. All starter
replacement parts are supplied by the starter
manufacturer.
Unit Mounted Solid-State Starter (Optional) —
The 23XL may be equipped with a solid-state, reduced-
voltage starter (Fig. 5, 8A, 8B, and 9). This starter provides
on-off control of the compressor motor as its primary func-
tion. Using this type of starter reduces the peak starting torque,
reduces the motor inrush current, and decreases mechanical
shock. This is summed up by the phrase ‘‘soft starting.’’
Two varieties of solid-state starters are available as 23XL
options (Carrier supplied and installed). When a solid-state
starter is purchased with the 23XL, either a Benshaw, Inc. or
a Cutler-Hammert solid-state starter will be shipped with
the unit. See Fig. 8A and 8B. The manufacturer’s name will
be located inside the starter access door. See Fig. 9.
Fig. 5 — Screw Compressor Principle
Fig. 6 — Slide Valve Position at Unload
Fig. 7 — Slide Valve Position at Full Load
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