Carrier AQUASNAP 30RB060-390 Dokumentacja

AQUASNAP ®30RB060-390Air-Cooled ChillersInstallation InstructionsCONTENTSPageSAFETY CONSIDERATIONS ... 1INTRODUCTION ...

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INTRODUCTIONThese instructions cover installation of 30RB060-390 air-cooled liquid chillers with electronic controls and units withfactory-installed o

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AUCU COIL UNITS WITHOUT PUMP -- ENGLISHUNIT30RBO6OO70O8OO9O100110UNIT30RB120130150160170UNIT30RB19021022525O2753OOUNIT30RBO6OO7OO8OO9O100110UNIT30RB12

AL/CU COIL UNITS WITH SINGLE PUMP -- ENGLISHUNIT30RBO6OO7OO8OO9O100110UNIT30RB120130150160170UNIT30RB190MOUNTING WEIGHT (Ib)Single Pump AI/Cu*A i B i

MCHX COIL UNITS WITH SINGLE PUMP -- ENGLISHUNIT30RBO6OO7OO8OO9O100110UNIT30RB120130150160170UNIT30RB190MOUNTING WEIGHT (Ib)Single Pump MCHX**A i . i o

UNIT30RBO6OO7OO8OO9O100110UNIT30RB120130150160170UNIT30RB190MCHX COIL UNITS WITH HEAT RECLAIM -- ENGLISHMOUNTING WEIGHT (Ib)Heat Reclaim MCHX**A i B i

,..ERS,OEI TOF UNIT 2.46" [63 mm]BASE RAIL 14.87" [124 mm]5.35" [136 mm]2.56" [65 mm]OUTER SIDEOF UNITBASE RAIL5.12" [130 mm]

Table 3A -- Physical Data, 30RB060-300 -- EnglishUNIT 30RBOPERATING WEIGHT (Ib)*AI-Cu Condenser CoilCu-Cu Condenser CoilMCHX Condenser CoilREFRIGERANT

Table 3A -- Physical Data, 30RB060-300 -- English (cont)UNIT 30RBOPERATING WEIGHT (Ib)*AI-Cu Condenser CoilCu-Cu Condenser CoilMCHX Condenser CoilREFR

30RB - Air-Cooled AquaSnap® ChillerDesign SeriesNominal Sizes060 110 170 275 360*070 120 190 300 390*080 130 210 315"090 150 225 330*100 160 250

Table 3B -- Physical Data, 30RB060-300 -- SIUNIT 30RBOPERATING WEIGHT (kg)*AI-Cu Condenser CoilCu-Cu Condenser CoilMCHX Condenser CoilREFRIGERANT TYPE

Table 3B -- Physical Data, 30RB060-300 -- SI (cont)UNIT 30RBOPERATING WEIGHT (kg)*AI-Cu Condenser CoilCu-Cu Condenser CoilMCHX Condenser CoilREFRIGERA

Table 4A- Physical Data- 30RB315-390- EnglishUNIT 30RBOPERATING WEIGHT (Module A/Module B, Ib)*AI-Cu Condenser CoilCu-Cu Condenser CoilMCHX Condenser

Table 4B -- Physical Data -- 30RB315-390 -- SIUNIT 30RBOPERATING WEIGHT (Module A/Module B, kg)*AI-Cu Condenser CoilCu-Cu Condenser CoilMCHX Condenser

13' MINIMUM(3982mm)SIDEAICAUTION- NOTICE TO RIGGERS:ALL PANELS MUST BE IN PLACE WHENRIGGING, DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUP

A2A4SIDECAUTION- NOTICE TO RIGGERS:ALL PANELS MUST BE IN PLACE WHEN RIGGING, DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUPPLIED,NOTES:. 50 DIA,

Step 2 E Remove Compressor Rack HolddownBolts E The 30RB units are shipped with holddown boltssecuring the compressor rail assembly to the unit base f

Thecombinationvalveperformsthefollowingfunctions:• Drip-tightshut-offvalve• Springclosuredesignwithanon-slamcheckvalve• Flow-throttlingvalveRefertoFig

-'VVV'--Heater (Optional)INSIDEUNITOUTSIDEUNITChilledWater OutHYDRONIC PUMP PACKAGE,),)HeaterChilledWater InLEGENDD -- Drain,3/4-in. NPTD&ap

condenserflowswitch,temperaturesensorsandrefrigerationdevicestoallowupto 100%ofthecondenserheattobere-claimedforhotwater.Thismeansthatthiswater-cooled

4:_NOTES:1.2.3.4.LUnit must have clearances as follows:Top -- Do not restrict.Sides and End -- 6' from solid surface.All pumps have drains locate

NOTE: Locate the 3-way valve as close as possible to thechiller to minimize head pressure control response time.SUPPLY _RETURNMODULATING 3-WAYCONTROL

III÷IF-I÷IIL"p,,'=1,=1©©©Master ChillerH©©©4Dual ChillerLWT Sensorsand WellsSlave Chiller©©©_o?llolht ieck ValveI©©© ,i ControlPump and Chec

LDistribution Pump____@ExpansionAir Separatorwith Vent©Ncq co© ©NOTE: Expansion tanks for 3ORB hydronic kits must be installed for chillers piped in p

SYSTEMi POT FEEDER ANDAGENT _TEMPORARY i 3ORB UNITPUMP i |\q_¥TO DRAINFig. 37 -- Typical Set Up for Cleaning ProcessSYSTEM I| [ POT FEEDER AND[ DILUTE

Table 6 1 Pump Impeller SizesUNIT PUMP SINGLE PUMP30RB Hp Option Code* Rpm Impeller Dia. (in.)3 O,F 1750 6.55 1,G 1750 7.3060070 7.5 2,H 1750 8.1510 3

Head Pressure(m) ft of fluid(45.7) 150(36.6) 120(27.4) 90(18.3) 60(9.1) 30(o.o) o0(o.oo), , , , , , , ,i i i i i i i i... RPM..., , , , , , 1-

Head Pressure(m) ft of fluid(45.7) 150(36.6) 120(27.4) 90(18.3) 60(9.1) 30(o.o)o0i i i ii i i ii i i i! _ i_ !i i i ii i i ii i i i-6_:1_3in-1-- -42 T

Head Pressure(m) ft of fluid(45.7) 150(36.6) 120(27.4) 90(18.3) 60(9.1) 30(o.o) o0(o.oo)i i i i i i ii i i i i i i__.*,___,2___dL -'. "_ [ _

Head Pressure(m) ft of fluid(45.7) 150(36.6) 120(27.4) 90(18.3) 60(9.1) 30(o.o) o0iii!ii i i i i i ii i i i i i ii 55 i i i i i ii i 66 i i i i i_11_

Aftertrilmning,theimpellerMUSTbebalanced.Failuretobalancetrilnmedhnpellerscanresultin excessivevibra-tion,noise,andprematurebearingfailure.Impellertrh

NOTES:1. Unit must have clearances as follows:Top -- Do not restrict.Sides and End -- 6' from solid sur-face.2. All pumps have drains located at

PREPARATIONFORYEARROUNDOPERATION-- Iftheunitis in operationyear-round,addsufficientsuitableinhibitedantifreezesolutionsuchaspropyleneor ethyleneglycol

60HEAT RECLAIM VESSEL PRESSURE DROP CURVES30RB 60-110 TON5040302010o0.00100 200 300 400 500 600GPM6.31 12.62 18.93 25.24 31.55 37.85L/sFig. 50- 30RB06

Crossbreakthesefaces.Hemthese3edgesbothtopandbottom.1880 [74.0]See Detail A180 [7.0]305 [12.0]POSITION I BAFFLE HEIGHT (X)Control/Power End I 635 [25.

5. Unitswiththeheatreclaimoptionaresuppliedwithaheaterto protectthereclahncondenserdownto 0° F(-18C).If theunitcontrolstheheatreclahncirculatorpumpand

Proper rotation of condenser fan(s) and pump(s) MUST beverified before pumps or compressors are started. Consultthe Controls, Start-Up and Operation g

NOTES:I FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS FIELD MODIFICATIONSOR ADBITIOBS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES2 WIRING

HEAT RECOVERY BOARD (HRB)_z _ -_ _i/TB7I II(-) I (+)1CONDENSER0-10 V DCWATER VALVEOUTPUTLIIIIIIILEGENDField Control WiringFactory Installed WiringIT11

DUAL CHILLER CONTROL OPTION-- If the Dual Chilleralgorithm is used and the machines are installed in parallel, anadditional chilled water sensor must

Table 10- 30RB Electrical Data- Single Point UnitsUNIT 30RBO6O07008O090100110120130150160170190210225250275300UNIT VOLTAGESuppliedV-Hz (3 Ph) Min Max2

Table 10 -- 30RB Electrical Data -- Single Point Units (cont)UNIT VOLTAGEUNIT 30RB SuppliedV-Hz (3 Ph) Min Max208/230-60 187 253360-60 342 418A 460-60

Q'hNOTES:1. Unit must have clearances as follows:Top -- Do not restrict.Sides and End -- 6' from solid surface.2. Temperature relief devices

Table 10 -- 3ORB Electrical Data -- Single Point Units (cont)UNIT 30RB060O70O80090100110120130150160170190UNIT VOLTAGESuppliedV-Hz(3 Ph) Min Max208/23

Table 11 -- 30RB Electrical Data -- Dual Point Units30RBUNIT SIZE060070UNIT VOLTAGE NO HYDRONIC PACKAGE 3 HP PUMP, 1750 RPM 5 HP PUMP, 1750 RPMV-Hz Su

Table 11 -- 30RB Electrical Data -- Dual Point Units (cont)UNIT VOLTAGE30RB Supplied MCAUNIT SIZE V-Hz (3 Ph)Min Max XL208/230-60 187 253 5198/2438380

Table 11 -- 30RB Electrical Data -- Dual Point Units (cont)30RB UNIT VOLTAGE 7.5 HP PUMP,UNIT Supplied MCA MOCPSIZE V-Hz(3 Ph) Min Max XL XL208/230-60

Table 12 -- Condenser Fan Electrical DataUNIT UNIT VOLTAGE STANDARD CONDENSER FANS30RB V-Hz (3 Ph) Circuit A Quantity FLA (each) Circuit B Quantity FL

UNIT30RB060070O8009O10011012O130150160, 315A, 315B, 330B170, 330A, 345A, 345B, 360B190, 360A, 390A, 390B210225250275300LEGENDLRA -- Locked Rotor AmpsR

CARRIER COMFORT NETWORK :R:(CCN) COMMUNICA-TION BUS WIRING--The communication bus wiring is ashielded, 3-conductor cable with drain wire and is field

UNIT SECURITY/PROTECTION ACCESSORIES -- Forapplications with unique security and/or protection require-ments, several options are available for unit p

BT485TERMINATORBACNETCONNECTION(BAS PORT)Txl LED IRxl LED I1 ®I ®I ®I ®/I ®II ®Tx2 LED ---------Rx2 LEDEIA-485JUMPERS I i_IOPN-UPCn/cn/cSignalGround24

®BACnet_CRet MSFPAWGCL2PDCFEPNECO.D.TCULFig. 60 -- BT485 Terminator InstallationTable 16- MS/TP Wiring RecommendationsSPECIFICATION RECOMMMENDATIONCab

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Copyright 2012 Carrier CorporationManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and

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NOTES:1. Unit must have clearances as follows:Top -- Do not restrict.Sides and End -- 6' from solid surface.2. Temperature relief devices located