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Discuss the process of control panel and field wiring inspection.
Introduction
In this objective the trainee will learn what to look for when inspecting the chiller control panel and
field wiring.
Main Idea
Perform a Two Minute Drill:
What are the task conditions?
1) Assess and address work place hazards.
2) Verify that the chiller control panel is de-energized.
3) Check field terminations and main control panel terminations for looseness, discolored or cracked insulation, and
evidence of corrosion.
a) Control Panel Inspection:
i) Terminal board screws and hardware
ii) Relay terminations
iii) Fuse connections
i v) Temperature module terminations
v) Timer terminations
vi ) General condition of wire in raceways
b) Field Termination Inspection:
i) Sensor terminations
ii) Termination block hardware
Lessons Learned example:
On 04/26/1999
Faston connections for the 120v power to the program timer on the Essential chiller was found to
be cracked approximately 1/3 of the way across the throat of the connector. CRDR# 2-9-0094 w as
written to address this issue.
HVAC Technicians should always be on the look out for connectors that may be cracked.
Take care not to bend connectors while performing work in the control panel.
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