Carrier 33ZCFANTRM Instrukcja Instalacji

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AXiS TM
42KC, 45UC, 45XC, 35BF
Access Floor Terminal Units
Installation, Operation and
Configuration Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................... 1
GENERAL ...................................... 2-5
System Overview ................................ 2
System Architecture ............................. 3
PRE-INSTALLATION .............................. 6
Unpack and Inspect Units ........................ 6
Storage and Handling ............................ 6
Prepare Jobsite for Unit Installation .............. 6
45XC FAN-POWERED ZONE MIXING UNIT
INSTALLATION .............................. 6-27
45XC Hardware ................................... 7
45XC Field-Supplied Hardware ................... 7
45XC Fan-Powered Zone Mixing Box
Installation ..................................... 9
45XC Sensor Installation ........................ 14
45XC Input and Output Connectors ............. 25
Connect to the CCN Communication Bus ....... 26
Connect Air Pressure Tubing .................... 26
45UC UNDERFLOOR SERIES FAN-POWERED
TERMINAL INSTALLATION ................. 27-35
45UC Hardware .................................. 27
45UC Field-Supplied Hardware .................. 27
45UC Underfloor Series Fan-Powered Unit
Installation .................................... 29
45UC Sensor Installation ........................ 30
Connect to the CCN Communication Bus ....... 30
Modulating Baseboard Hydronic Heating ........ 35
42KC PERIMETER FAN COIL UNIT
INSTALLATION ............................. 36-45
42KC Hardware .................................. 36
42KC Field-Supplied Hardware .................. 37
42KC Perimeter Fan Coil Unit Installation ....... 37
Connect the Power Transformer ................. 38
Fan Coil Controller Inputs and Outputs ......... 44
42KC Sensor Installation ........................ 44
35BF DIFFUSER INSTALLATION .............. 46-49
35BF-R Swirl Diffuser Installation ............... 46
35BF-CT, D,V Linear Diffuser Installation ......... 46
OPERATION .................................. 50,51
Initial Start-Up Procedures ...................... 50
45XC Start-Up and Checkout Procedure ......... 50
42KC Start-Up ................................... 50
Page
CONFIGURATION ............................ 51-68
45xc Commissioning ........................... 51
45XC Set-Up and Configuration ................. 51
42KC Set-Up and Configuration ................. 57
42KC Fan Coil Airflow Adjustment .............. 57
Setting Fan Airflow with ECM ................... 57
Balancing Underfloor Fan Terminals ............ 57
Speed Controller ................................ 6O
Set Points ....................................... 6O
Testing and Start-Up ............................ 61
45XC Operation ................................. 62
42KC Fan Coil Sequence ........................ 66
45XC Application Considerations ............... 66
Maintenance ................................... 67
SAFETY CONSIDERATIONS
SAFETY NOTE
Air-handling equipment will provide safe and reliable
service when operated within design specifications. The
equipment should be operated and serviced only by
authorized personnel who have a thorough knowledge
of system operation, safety devices and emergency
procedures.
Good judgement should be used in applying any manu-
facturer's instructions to avoid injury to pel.sonnel or
&tmage to equipment and propel_y.
Disconnect all power to the unit before performing mainte-
nance or service. Unit may automatically start if power is
not disconnected. Electrical shock and personal injury
could result.
If it is necesstu-y to remove and dispose of mercury contac-
tors in electric heat section, follow all loc_d, state, and fed-
eral laws reg_uding disposal of equipment containing
hazardous materi_d s.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53450001-01 Printed in U.S.A, Form 45-4SI Pg 1 11-05 Replaces: 45-2SI
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1 2 3 4 5 6 ... 67 68

Podsumowanie treści

Strona 1 - Configuration Instructions

AXiS TM42KC, 45UC, 45XC, 35BFAccess Floor Terminal UnitsInstallation, Operation andConfiguration InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...

Strona 2 - I ..'i I

STEP4-- MAKEDUCTCONNECTIONS1. Checkthatfilepressurepick-upinprimal"/aircollarislocatedproperlyandthatairsupplyductconnectionstueairtight.[nst_dls

Strona 3 - (Airflow Sensor)

ROOMSENSOR45XCFAN POWEREDMIXINGBOXSWIRL DIFFUSERFig. 14 -- Typical Underfloor Installation -- 45XC Fan-Powered Mixing Box1!

Strona 4 - ®lx ] ® ®

INLET SENSORLEGENDAFS -- Airflow SwitchCOM -- CommonCOW -- CounterclockwiseCW -- ClockwiseDMPPOS -- Damper PositionECM -- Electronically Commutated Mo

Strona 5 - 33ZOPLNOTL

'..,JlAIR FLOW>]0 0 0 0 0COIL &:WlRE TIEOF PNEUMATICTUBING IN CONTROL BOX- GREEN/BLAC_LRED/BLACK 11INLET SENSOR_,L GREEN/BLK (HI) F_CH RED

Strona 6

45XC Sensor InstallationGENERAL SENSOR INSTALLATION --The sensor shouldbe mounted:• on tin internal wall near a return air grille or duct• tit least 3

Strona 7 - [ 6!/4

Wiring the Space Temperature Sensor (33ZCT55SPT,33ZCT56SPT, 33ZCT57SPT) -- The sensor wiring has thefollowing requirements:• Power requirements: 18 to

Strona 8 - L_ coo,g w°,_

CCN COMf3-COND UCTORSHIELDED CABLE[ _ RED (+)I I WHITE (GND)/ BLACK (-)_m RED _SPT)_SENSOR WIRING I- -I BLACK(GND)_ _/]. WHITE(T56_ _ _WIRE ACCESS__HO

Strona 9 - (CO2) Sensor

Wiring when distance between fan coil controller and space temperature sensor is 50 feet or less:CCN COMM BUS/3 COND COMM CABLE (TYP)50 FT. MAXIMUM2 C

Strona 10

SUPPLY-AIR TEMPERATURE (SAT) SENSOR INSTAL-LATION -- The SAT sensor is required and must be installedin the fan coil air outlet. The part number is 33

Strona 11

Indoor-Air Quality Sensor WMng -- To wile file sensorsafter they are mounted in the conditioned air space or outdoorlocation, see Fig. 23 and the inst

Strona 12 - INLET SENSOR

GENERALThe 45XC fan-powered mixing box provides plenum pres-sure and temperature control to the undedloor plenum. The45XC mixing box is also equipped

Strona 13 - +,o,o_,,,!_%ow SA_

To wire file sensor, perform the following:1. At the sensol: remove 4-in. of jacket from the cable. Stripl/4-in, of insulation from each conductoc Rou

Strona 14 - 45XC Sensor Installation

CO 2 AND SPACE TEMPERATURE SENSORS (Optional) --The CO 2 and space temperature sensors am comprised of twosensors housed in one unit. They am designed

Strona 15 - I@1@1@[email protected]

Step 1 -- Space Temperature Sensor Location -- Tile sensorshould be mounted:• on tin internal wall near a return air grille or duct• at least 3 ft fro

Strona 16 - Set Point -- Set Point Adjust

SENSORMOUNTINGPLATESENSORBASESENSORCOVERFig. 27 -- Sensor AssemblyJ1ALLEN WRENCHLOCKING SCREWS(HIDDEN)J4IIIIIIIIIII0rIIIIIIIIII0ISOLATED 24VAC_OR 24 V

Strona 17

Table 4 -- CO2 and Space Temperature Sensors -- Electrical Connections(PIN 33ZCT55CO2, 33ZCT56CO2)CONNECTORJ1J3J4J5J6LEGENDCCN i Carrier Comfort Netwo

Strona 18 - Sensor Mounting

45XC Input and Output Connectors -- The 45XC staged heat) me shown in Fig. 30. All available controller out-zone controller inputs are shown in Fig. 2

Strona 19 - 24VAC_311I__LINEVOLTAOE

Connect tothe CCN Communication Bus --All controllers connect to the bus in a d_fisy chain mTangement.The zone controller may be installed on a prim_w

Strona 20 - COMMUNICATIONS

AIR INTOPLENUMAIR FROM 45XCDISCHARGEPLENUMTEMPERATURESENSORLEGENDVp -- Velocity PressureNOTE: Supply Duct View rotated to show component location,Fig.

Strona 21 - TM) is a patented self

Fig. 32 -- 45UC Series Fan-Powered Underfloor Unit Physical Detail_67_745U0UNIT SIZE34L_21_6_ 1oA/o8/A _ZcHI-VOLTAGE jCONTROLENCLOSUREOPTIONALFILTER &

Strona 22 - 5.25"

DAMPERSHAFT\\ACTUATORCLAMPASSEMBLYLOW PRESSURETUBING ROUTING/MECHANICALSTOPc_ usGROMMET\\ANTI-ROTATIONTABACTUATORRELEASEBUTTONHIGHPRESSURETUBINGROUTIN

Strona 23 - ' ' iI I

PRIMARY AIRTEMPERATUREAIRFLOWPRIMARYAIR DUCT/ RETURN FIELD-SUPPLIEDPLENUM AIR FILTER MONITORPRESSURE II: (f _1_ _upplj_) : SWITCH I(field-supplied) tP

Strona 24 - (PIN 33ZCT55CO2, 33ZCT56CO2)

STEP 3 -- POWER WIRINGDisconnect electric_fl power before wiring or servicing fileunit. All disconnect switches on the terminal (if equipped)should be

Strona 25 - IIIIIIIIII IIIIII

,..,JLEGENDCCN -- Carrier Comfort Network@SPT -- Space Temperature SensorTRAN -- TransformerField WiringFactory WiringIi FANICONTACTORIII0H F23BJ042 &

Strona 26 - Connect Air Pressure Tubing

LEGENDCON -- Carrier Comfort Network® iHWV -- Hot Water ValvePAT -- Primary-Air Temperature Sensor jSAT -- Supply-Air Temperature Sensor i4SPT -- Spac

Strona 27

%,0IIIL ...II i_ / \HF23BJ042IFAN MOTORIIBLKI RED I WriT1 i*Required only on linkage master if on a non-compatible air source.Fig. 37 J 45UC Underflo

Strona 28

LEGENDCCN -- Carrier Comfort Network®HWV -- Hot Water ValveSAT -- Supply-Air Temperature SensorSPT -- Space Temperature SensorTRAN -- TransformerField

Strona 29

Modulating Baseboard Hydronic Heating-Install the water valve on the leaving water end of the base-bomd heatel: See Fig. 39. Observe the fluid flow di

Strona 30 - -- See Sensor Installation

42KC PERIMETER FAN COILUNIT INSTALLATIONPhysical components of tile 42KC fan coil unit is detailed inFig. 40. Refer to Fig. 41 for 42KC fan coil unit

Strona 31 - IBLKIRE°IWrit

c_usFAN ONLOWMED on, ,,or-/ ; AoiPart Number: 33ZCFANCOL _ = DAD ENA=S/N:Bus&Element#:mUnit#:J5RHGNDIAQ+lOVSPEEDGND CNC3ONDSWGNDFig. 42 -- 42KC Pe

Strona 32 - _4v_cIt LNE

_1 IN,AIR FLOW " _ i - "', ALLOW 1 IN. CLEARANCE' -" =" ' FROM TOP OF UN T TO÷ €-: ,,?'.',', :11 BOT

Strona 33 - IBLKI RED I WriT

,..,aPowerSupplyRED REDL_BROW_ _12_ FANRELAY#2:1TO Confrol[erTerm 81o¢k OrOpl L e us__] 20/277V... 1_ EO_OI__DEs¢ Swl}ch (Optio_ol)^ ^vBLACK I12FAN

Strona 34 - L 'IEATI24V H T

ACCURACY -- Terminal tdrflow pressure control is rated to1 in. wg measured maximum pressure. Tile zone controller iscapable of controlling from as low

Strona 35 - Sensor Installation

4_L BLACKPOWER 08/240VSUPPLYREDUSE COPPER _CONDUCTORS ONLY(PIGTAILS COME WITH OPTIONALDISCONNECT SWITCH ONLY)TRANSFORMERTERM BLOCKOR OPTIONALDISC SWIT

Strona 36 - ...t-!

4_33ZCFANCOLCONTROLLER _/ J4JT_J6 YEL _18YEL _18\ e e e _ _\ RED #18IST STAGE HEAT /2@ STAGE HEAT _ WRITE #18FAN RELAY 3FAN RELAY 2FAN RELAY 124 VAC T

Strona 37 - on, ,,or

33ZCFANCOLCONTROLLER _/YEL #18ORA _18YEL _18÷24V@SPT0/GN " y"-r BLKSA_ '_ REDT56GNDPATJ4 @N/Ae,YEL _18YEL #18BLU _18GREEN e18_FAN RELAY

Strona 38 - HC ,; F F, ;TOO,L

4_33ZCFANCOLCONTROLLERYEL _18ORA _18YEL _18FAN RELAY 3 > BLACK _18FAN RELAY 2 > BROWN#18FAN RELAY I >ORANGE_1824 VAC TRANSFORMER > BLU #18

Strona 39 - TO Confrol[er

Fan Coil Controller Inputs and Outputs -- _q_efan coil controller inputs and outputs are shown in Fig. 49and 50.CONNECT ACCESSORIES -- Refer to access

Strona 40 - TRANSFORMER

Daughter Board Outputs (J6, J7)CHANNEL TERMINATIONS(+,-) DESCRIPTION CONTROL DEVICEFAN AC J6-1, J1-1 Fan Input Power 24V, 5AFAN ON J6-2, J1-2 Fan Star

Strona 41 - CONTROLLER _

35BF DIFFUSER INSTALLATION35BF-R Swirl Diffuser Installation -- Hole open-ings for diffusers ale pre-cut in the floor panels at the factory.Removal of

Strona 42

_DIFFUSER CORE 3 -DIFFUSER FRAME ( 5BF CT)\\\\fATTACH DIFFUSER FRAMETO 35BF-CT WITH #8 SELFDRILLING SCREWS.(FIELD-SUPPLIED)ACCESS FLOORING(BY OTHERS)\

Strona 43 - CONTROLLER

(35BF-CT)ATTACH DIFFUSER FRAMETO 35BF-V WITH #8 SELFDRILLING SCREWS.(FIELD-SUPPLIED)\\\ACCESS FLOORIN_(BY OTHERS)8 5/8"FIELD INSTALLATIONDIFFUSER

Strona 44 - I=I=1=1=1=1=1=1=

35BF-CT ALUMINUM -- FIXED BARSCT-480 -- 1/4-in. SPACING, 1/8-in. BARS, 0° DEFLECTIONCT-481 --1/4-in. SPACING, 1/8-in. BARS, 15° DEFLECTIONCORE WITH HE

Strona 45 - FCC -- Fan Coil Controller

CCN PRIMARY BUS (BUS 0)-__jCCNSYSTEMMONITORINGSOFTWAREFULLY CCN CC6400 OR CSAMCOMPATIBLE CARRIER EQUIPPEDAIR HANDLER NON-CARRIERAIR HANDLERSECONDARY B

Strona 46 - 35BF DIFFUSER INSTALLATION

OPERATIONInitial Start-Up Procedures -- The 45UC undertloorfan terminal units and 42KC perimeter fan coil units tuedesigned to provide varying quantit

Strona 47 - FIELD INSTALLATION

4. Ensure that area tuound the fan coil is clear of construc-tion dirt and debris.5. Check that final filters tue installed in the fan coil. Dustand d

Strona 48 - 111/2"I

6. If the Occ or Unocc Cool set points are used, configurethe Cool Maximum Plenum Pressure set point; otherwise,set this value equal to the Cool Minim

Strona 49 - 1/4,,F ,/s,,q

POINTDAMPER PIDKpKiKdSTARTVALDMPDIRHEATING PIDKpKiKdSTARTVALMAXTEMPSPTTRIMSATTRIMRMTCFGLEGENDSATSPTUNOCC -- UnoccupiedTable 11 -- 45XC Terminal Servic

Strona 50 - OPERATION

Table 14 -- 45XC Linkage Configuration TablePO'NT I DESCRIPTION I STATUS/UN'TS I RANGE I DEFAULTZONE LINKAGEMZENA Linkage Master Zone No/Yes

Strona 51 - (internal point)

POINTZONE OCCDAVCTLLINKMASTTIMOVT56OFFCCMRPPREFHEATENAHCMRHSMRTCACOOLFLAGHEATFLAGLEGENDR -- ReadR/W -- Read/WriteTable 17 -- 45XC Zone Maintenance Tab

Strona 52

Table 20 -- 45X0 Time Schedule Configuration TablePOINTOVRDOW1OCC1UNOCC1DOW2OCC2UNOCC2DOW3OCC3UNOCC3DOW4OCC4UNOCC4DOW5OCC5UNOCC5DOW6OCC6UNOCC6DOW7OCC7

Strona 53 - XXXX.X AF

42KC Set-Up and ConfigurationFAN, HEAT. AND COOL CONFIGURATION ANDTEST -- Reference Tables 22-28 to configure and test the fan,cool, and heat processe

Strona 54

Table 23 -- 42K0 Unit with Modulating Hot WaterHeat Service Configuration TableNAME t DESCRIPTION t DEFAULT tUNITSUNITTYPE 2-Pipe Changeover DisableFA

Strona 55

Table 25 -- 42KC with 2-Stage Electric HeatService Configuration TableNAME t DESCRIPTION t DEFAULT t UNITSUNITTYPE 2-Pipe Changeover DisableFAN CONTRO

Strona 56

PRE-INSTALLATIONUnpack and Inspect Units -- Remove shipping wlapsfrom ;ill units. Check file shipment against shipping ordel:Inspect for dalnage upon

Strona 57

Table 29 -- 45XC Fan-Powered Zone Mixing Unit (ECM)UNITSIZEINLETSIZE68101210121416MOTORHP1/2ECM MOTOR AMPS120 V FLA*9.518.0240 V FLA* 277 V FLA4.7 4.1

Strona 58

FIELD ADJUSTMENT OF MINIMUM AND MAXIMUMAIRFLOW SET POINTS -- Each 45UC underfloor terminalunit is equipped with a centerpoint averaging airflow sensor

Strona 59 - I DESCRIPTION I VALUE I UNITS

4. Verify that the fan can maintain the desired plenumpressure at minimum load conditions. Force the plenumtemperature reference point (HSMR) to the m

Strona 60

Damper Ovemde -- The damper ovemde function is ener-gized through file use of a field-supplied smoke control panelconnected to the air source equipped

Strona 61 - //j, tj:i ,

FOR 45XC UNITS WITH CONTROL PACKAGE 4841System Start-Up -- Cooling (Refer to Numbers in Fig. 60)-- Points 1-4 indicate that maximum cooling airflow is

Strona 62

ResuJt[ng 08Plenum Pressure"lk,picaJ PlenumPressure SevpointMaximum Fall Airflo_MiMmtm_ I_'imarv Airttow06WndlationI I"l_pical 68 ° - 6

Strona 63 - I1 1 PLENUMPRESSURE

42KC Fan Coil SequenceCONTROL MODES -- The control operating mode is deter-mined based upon the fan coil's mechanic:d configuration(heating coil

Strona 64

orderto expeditethespacetemperaturerecovery.Thefeaturemaybedisabledbysettingthemaximumcoolingplenumpressuresetpointto thesamevalueastheminimumcoolingp

Strona 65

2. Verify the integrity of ductwork, make sum there me noleaks or loose connections rattling diffuset.'sor balancingdampers.3. Confirl*athat the

Strona 66 - 42KC Fan Coil Sequence

,IV-DL__H_?,H_B_tY2[ PRIMARYAIR INLET [_1ALk-- 1-1/4"_1-1/2"1/2" DIA.BCPER 1RECIRCULATEBAIR INLET [_"_ J_ALLOW AT LEAST24" CL

Strona 67 - Maintenance

35 in Ib (4 Nm)80 110s÷24VRH/IAQ SPT... GND_o FAN AC GND,_ ... FA N SECFLOW_, _ +IOV SAT24VAC T56b., _ N/A DMPPOS GNDHEAT3 GND¢o .

Strona 68 - Greentll

Fig.10-- Primary Air Temperature Sensor(33ZCSENPAT)m__UUUUUU_oooooocoooooocooooocooooocoooo3.25(8.3)[(12.7)CNOTE: Dimensions are in inches. Dimensions

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